JHD200 Wire Rope Hoist 5-20T Dual Speed Ø295mm – Heavy-Duty Two-Speed Lifting Solution

The JHD200 Wire Rope Hoist 5-20T Dual Speed delivers exceptional heavy-duty lifting performance with two-speed motor technology for industrial applications requiring substantial capacity and precise speed control. This wire rope hoist combines CATET’s proven hoisting engineering with dual-speed drive system and Ø295mm drum configuration to provide comprehensive lifting solutions across the 5-20 ton capacity range with switchable speed operational capability.

Technical Specifications and Performance Features

The hoisting system provides 5-20 ton lifting capacity with dual-speed control for enhanced operational flexibility in heavy-duty applications. This JHD200 system features robust construction with Ø295mm drum diameter, providing optimal lifting efficiency for heavy load requirements while accommodating two-speed motor systems for high-speed material handling and low-speed precision positioning.

The dual-speed operation enables switchable speed settings with low-speed precision control from 0.7 to 1.3 m/min and high-speed efficiency from 4.0 to 8.0 m/min, providing operational flexibility for applications requiring efficient heavy load transfer and precise positioning across the full capacity range. The Ø295mm drum design with 4/1 reeving ratio ensures optimized rope capacity and lifting performance for demanding industrial applications.

Mechanical Design Features

The wire rope hoist utilizes heavy-duty components engineered for dual-speed operation:

• High-strength alloy steel gear components for maximum durability with full gear grinding process
• Ø295mm drum diameter for heavy-duty rope capacity
• Reduction ratios: 168.5, 132.1, 108.9, or 84.5 (depending on configuration)
• Precision ball bearings designed for heavy load applications
• Aluminum housing providing excellent heat dissipation under load and lightweight construction
• Electromagnetic brake system for immediate load holding with high-speed electronic rectifier
• IP55 protection class suitable for industrial environments (optional IP65)

The mechanical components follow FEM/ISO design standards and are designed to provide reliable heavy-duty hoisting performance with integrated two-speed control functionality across high and low speed ranges.

Motor Specifications

Y135L38 Motor (Standard Configuration):

• Rated power: 1.9/12.5 kW (50Hz) or 2.4/15.0 kW (60Hz)
• Frequency: 50/60 Hz
• Ingress protection: IP55 (Optional IP65)
• Drive weight: 204 kg

Y135L4A Motor (Enhanced Configuration):

• Rated power: 2.6/16.0 kW (50Hz) or 3.2/19.2 kW (60Hz)
• Frequency: 50/60 Hz
• Ingress protection: IP55 (Optional IP65)
• Drive weight: 219 kg

Operational Features

When configured for dual-speed operation, the hoisting system provides:

Speed Configurations:

• Low-speed precision mode: 0.7 m/min to 1.3 m/min for accurate positioning
• High-speed efficiency mode: 4.0 m/min to 8.0 m/min for material transport
• Speed variations based on capacity and motor selection
• Smooth speed transition between operational modes
• Speed control commands from control pendant or remote system

Performance Ranges:

• 0.7/4.0 m/min (0.8/4.8 m/min at 60Hz) for 20-ton configuration
• 0.8/5.0 m/min (1.0/6.0 m/min at 60Hz) for 12.5-ton configuration
• 1.0/6.3 m/min (1.2/7.6 m/min at 60Hz) for 10-ton configuration
• 1.3/8.0 m/min (1.6/9.6 m/min at 60Hz) for 5-8 ton configuration

The hoist drive maintains consistent mechanical performance across both speed ranges with reduction gear ratios of 168.5, 132.1, 108.9, or 84.5, ensuring smooth lifting operations with precise control capabilities for heavy-duty applications.

Safety and Protection Systems

Standard safety features include:

• Two-surface safety brake with reliable performance, high closing frequency, small wear and long life
• Electromagnetic brake for immediate heavy load holding with power failure automatic braking
• Torque rating: 100 Nm or 150 Nm (depending on configuration)
• IP55 environmental protection rating (optional IP65)
• Thermal protection integrated in motor design
• Integration capability with emergency stop systems
• Enhanced overload protection for heavy-duty operation
• Upper and lower limit switches with functional and separate limit drums available as options

Working Class and Capacity Range

Duty Classifications (ISO/FEM):

• M4/1Am: For 20-ton, 16-ton configurations
• M5/2m: For 12.5-ton, 10-ton, 8-ton configurations
• M6/2m, M6/3m: For 16-ton, 12.5-ton, 10-ton, 8-ton, 6.3-ton configurations
• M7/4m: For 10-ton, 8-ton, 6.3-ton, 5-ton configurations

Capacity Configurations:

• 20-ton capacity: 0.7/4.0 m/min with 168.5 ratio
• 16-ton capacity: Multiple speed and duty class options
• 12.5-ton capacity: 0.7/4.0 or 0.8/5.0 m/min configurations
• 10-ton capacity: 0.7/4.0, 0.8/5.0, or 1.0/6.3 m/min options
• 8-ton capacity: Various speed configurations available
• 6.3-ton capacity: 1.0/6.3 or 1.3/8.0 m/min options
• 5-ton capacity: 1.3/8.0 m/min configuration

Installation and System Integration

The hoisting system offers flexible installation options for heavy-duty applications:

• Multiple mounting orientations available (installation angle 0° to 90° or 0° to 30° depending on configuration)
• Heavy-duty crane beam integration
• Compatible with existing heavy-duty crane structures
• Standard control interface connections
• Trolley-mounted or fixed-point installation options
• Flexible installation forms: various mounting options available to meet electric hoists structures

Outline Dimensions:

• Motor diameter (D): 271 mm
• Length L1: 670 mm
• Length L2: 210 mm
• Total length L: 199.5 mm
• Drive weight: 204 kg (Y135L38) or 219 kg (Y135L4A)

Dual-Speed Control Configuration

For dual-speed operation, the system features:

• Two-speed electric motor with large starting and limiting torque (Y135L38 or Y135L4A)
• Integrated speed selection control system with low starting current and high power density
• High-speed and low-speed operational modes with ratio-matched performance
• Model designations: JHD200U168.5~Y135L38, JHD200U132.1~Y135L4A, JHD200U108.9~Y135L4A, JHD200L84.5~Y135L4A
• Proper electrical connections per specifications
• Control voltage options available

Technical Performance Data

Standard Specifications:

• Model: JHD200
• Capacity range: 5-20 tons
• Drum diameter: Ø295mm
• Reeving ratio: 4/1
• Motor type: Dual-speed three-phase (Y135L38 or Y135L4A)
• Rated power: 1.9/12.5 kW or 2.6/16.0 kW (50Hz standard)
• Voltage: 380V (standard)
• Frequency: 50Hz (standard), 60Hz available
• Duty classification: M4/1Am to M7/4m (capacity dependent)
• Protection class: IP55 (optional IP65)
• Insulation class: F
• Brake: Electromagnetic brake system with high-speed electronic rectifier
• Brake torque: 100 Nm or 150 Nm
• Design standard: According to FEM/ISO

Dual-Speed Performance:

• Low-speed range: 0.7-1.3 m/min for precision control
• High-speed range: 4.0-8.0 m/min for efficient material handling
• Speed ratio variations: Based on capacity and motor selection
• Control: Pendant or radio remote control
• Operation: Switchable dual-speed control with smooth transition
• Reduction gear ratios: 168.5, 132.1, 108.9, or 84.5

Quality Manufacturing Standards

The hoist follows CATET’s established manufacturing protocols based on the philosophy of “pragmatic, efficient, innovative, and strong”:

• Precision manufacturing and assembly processes
• Enhanced quality control testing for heavy-duty applications
• Wire rope and drum inspection protocols
• Standard product warranty coverage
• Complete technical documentation provided
• European standard crane manufacturing specifications

Product Features

High Quality Gear:

• High-strength high-quality alloy steel construction
• Full gear grinding process for precision
• Low running wear and noise
• Low operating noise characteristics

Aluminum Housing:

• Lightweight product design (204-219 kg drive weight)
• High corrosion resistance
• Good appearance quality for professional presentation

Two-Surface Safety Brake:

• Reliable performance with high closing frequency
• Small wear characteristics ensuring long life
• Power failure automatic braking capability
• Safe and vibration-free braking operation
• Brake torque: 100 Nm or 150 Nm

Excellent Sealing Properties:

• High-quality sealing originals utilized
• Customer proprietary process implementation

Excellent Motor Performance:

• Large starting and limiting torque capability
• Low starting current consumption
• High power density design
• Long working life expectancy
• Dual-speed functionality: 1.9/12.5 kW or 2.6/16.0 kW

Extended Wheelbase:

• Increased gear load capacity
• Suitable for larger diameter drums (Ø295mm)
• Enhanced rope capacity
• Wire rope life improvement features

Application Suitability

The wire rope hoist serves various heavy-duty industrial applications:

• Heavy manufacturing facilities requiring dual-speed lifting
• Steel mills and heavy industry operations
• Construction sites demanding precise heavy load positioning
• Port and container handling operations
• Shipbuilding and large assembly operations
• Mining and heavy equipment operations
• Maintenance workshops requiring variable speed capability
• Assembly line material handling systems

Technical Support and Configuration

For proper system operation:

• Dual-speed motor specified for heavy-duty applications (Y135L38 or Y135L4A)
• Appropriate control system for speed selection
• Professional installation recommended with proper mounting orientation
• System integration consultation available
• Model selection based on capacity, speed, and duty class requirements
• Technical support via telephone, e-mail, video and other forms

Service and Support

Technical Support: Lifetime technical support provided to help customers solve problems in the process of product use.

Operation Training: Free training provided for newly purchased products to help customers use the products effectively.

Product Warranty: Comprehensive warranty coverage for product failure or damage with maintenance services provided.

Prompt Service: Timely product and service delivery with efficient response to customer needs.

Maintenance Requirements

The hoisting system requires:

• Regular mechanical maintenance per CATET specifications
• Wire rope inspection and replacement schedules for heavy loads
• Dual-speed motor and control system maintenance
• Periodic brake system inspection and adjustment for heavy-duty operation
• Enhanced drum and rope system inspection
• Lubrication maintenance following manufacturer guidelines
• Gear reduction unit maintenance per operational hours

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Contact CATET technical support for specific configurations, dual-speed compatibility requirements, and system integration support for your heavy-duty industrial lifting applications.