H Series Planetary Gear Unit – 18-5000 Ratio, High Load

H Series Planetary Gear Unit – 18-5000 Ratio, High Load

The H Series Planetary Gear Unit, featuring a star wheel gearset, delivers high-load power transmission with ratios from 18:1 to 5000:1. Constructed with a robust cast iron housing and precision planetary gears, it ensures high efficiency, low noise, and compact design. Ideal for continuous heavy-duty applications, DONGQI’s H Series offers modular, customizable solutions for seamless integration.

Applications of H Series Planetary Gear Unit

The H Series excels in heavy-duty industrial applications, including:

• Heavy Machinery – Powers cranes, excavators, and presses with high torque.
• Mining Equipment – Reliable drive for conveyors and crushers.
• Industrial Mixers – Consistent performance for high-load mixing.
• Steel and Cement Plants – Durable operation for mills and kilns.

This star wheel gearbox is perfect for high-load, continuous-duty environments.

Advantages of H Series Planetary Gear Unit

Key benefits include:

• High Load Capacity – Supports heavy-duty tasks with up to 5000:1 ratio.
• High Efficiency – ≥90% efficiency for optimal power transmission.
• Low Noise – Precision star wheel gearsets ensure smooth, quiet operation.
• Compact Design – Space-saving structure for tight installations.
• Wide Ratio Range – 18:1 to 5000:1 for precise control.
• Modular Design – Easy maintenance and flexible configurations.
• Durable Construction – Cast iron housing ensures long service life.

Technical Parameters of H Series Planetary Gear Unit

Type	Sizes	Nominal Ratio	Efficiency (%)
HJ	18B, 20B, … 71B, 80B; 19B, 21B, … 67B, 75B	18~80	≥95%
HN	18B, 20B, … 71B, 80B; 19B, 21B, … 67B, 75B	75~600	≥94%
HH	18B, 20B, … 71B, 80B; 19B, 21B, … 67B, 75B	450~5,000	≥90%

Frame Sizes: 18B, 20B, 22B, 25B, 28B, 31B, 35B, 40B, 45B, 50B, 56B, 63B, 71B, 80B; 19B, 21B, 23B, 26B, 30B, 33B, 37B, 42B, 47B, 53B, 60B, 67B, 75B

Main Components

Housing

• Material: Cast iron for superior strength and durability.
• Design: Compact and robust for heavy-duty applications.

Gearset

• Type: Planetary gear set with small teeth difference involute design (star wheel gearset).
• Feature: Precision-engineered for high efficiency and smooth operation.

Input Configurations

• Integrated with 50Hz/60Hz 3-phase AC motors (4P, 6P, 8P), DC motors, explosion-proof motors, or hydraulic motors.
• Keyed solid shaft input for versatile integration.

Output Configurations

• Keyed cylindrical solid shaft output.
• Keyed or splined hollow shaft output for flexible connections.

Models and Variants

• HJ: 1-stage star wheel gearset for compact, high-efficiency applications.
• HN: 1-stage star wheel gearset integrated with 1-stage planetary gear set for enhanced torque.
• HH: 2-stage star wheel gearset for high-ratio, heavy-load tasks.

Safety Features

The H Series planetary gear unit ensures safe operation through:

• Robust Housing: Cast iron withstands high stress and wear.
• Precision Gears: Star wheel gearsets minimize vibration for stable performance.
• Reliable Inputs: Supports explosion-proof and hydraulic motors for safe integration.
• Stable Outputs: Keyed or splined shafts ensure secure power transmission.

Customization Options

• Ratio Range: 18:1 to 5000:1 for precise torque control.
• Frame Sizes: 18B to 80B; 19B to 75B for diverse applications.
• Mounting Types: Horizontal, vertical, or circular disc base mounting.
• Input Options: AC, DC, explosion-proof, or hydraulic motors; keyed solid shaft.
• Output Options: Keyed solid shaft or keyed/splined hollow shaft.

Installation and Lubrication

• Mounting Options: Horizontal, vertical, or circular disc base mounting for flexibility.
• Lubrication: Oil immersion and splash lubrication or forced lubrication for heavy-duty use.
• Cooling: Natural cooling or auxiliary cooling devices for efficient heat dissipation.

Maintenance Best Practices

• Lubrication Checks: Inspect oil levels every 6 months; ensure forced lubrication for continuous duty.
• Gear Inspection: Annual checks for wear on star wheel gearsets.
• Cooling Maintenance: Verify functionality of auxiliary cooling devices.
• Clean Environment: Prevent debris from affecting gears or shafts.

Economic Benefits

• Cost-Effective Design: Modular structure reduces installation costs.
• Energy Efficiency: High-efficiency gears (≥90%) lower power consumption.
• Long Service Life: Durable cast iron housing minimizes replacement needs.
• Low Maintenance: Modular design and advanced lubrication reduce upkeep expenses.

Why Choose the H Series Planetary Gear Unit?

The H Series planetary gear unit from DONGQI offers high-load, high-efficiency power transmission for heavy-duty applications. With an 18-5000 ratio, compact design, and low-noise operation, it’s ideal for mining, mixers, and mills. Its modular construction and robust performance ensure reliable, cost-effective solutions.

For more information, technical support, or a professional quote, contact us via WhatsApp/Skype: +8615993097180, email: [email protected], or consultation hotline: +8615993097180.