P Series Planetary Gearbox – 25-4000 Ratio, Up to 2600kN.m

P Series Planetary Gearbox – 25-4000 Ratio, Up to 2600kN.m

The P Series Planetary Gearbox delivers high-torque power transmission with ratios from 25:1 to 4000:1 and up to 2600kN.m torque. Featuring a robust nodular cast iron housing and precision planetary gear sets, it ensures high efficiency, low noise, and reliability for heavy-duty applications. With modular designs and versatile configurations, DONGQI’s P Series is ideal for demanding industrial environments.

Applications of P Series Planetary Gearbox

The P Series excels in heavy-duty industrial applications, including:

• Roller Presses – High-torque power for material processing.
• Bucket Wheel Drives – Reliable drive for mining equipment.
• Slewing and Running Mechanisms – Precise motion for cranes and excavators.
• Mixers and Agitators – Consistent torque for industrial mixing.
• Conveyors – Smooth operation for steel, scraper, and chain systems.
• Rotary Kilns and Mills – Durable performance for cement and steel industries.

This epicyclic gearbox is perfect for high-load, high-efficiency tasks.

Advantages of P Series Planetary Gearbox

Key benefits include:

• High Torque Output – Up to 2600kN.m for heavy-duty applications.
• Wide Ratio Range – 25:1 to 4000:1 for precise control.
• High Efficiency – Planetary gear sets optimize power transmission.
• Low Noise – Precision engineering reduces vibration.
• Highly Modular – Flexible configurations for diverse setups.
• Durable Construction – Nodular cast iron housing ensures long service life.
• Versatile Integration – Combines with helical, worm, bevel, or helical-bevel gear units.

Technical Parameters of P Series Planetary Gearbox

Type	Ratio
P2N (2 Stage)	25, 28, 31.5, 35.5, 40
P2L (2 Stage)	31.5, 35.5, 40, 45, 50, 56, 63, 71, 80, 90, 100
P2S (2 Stage)	45, 50, 56, 63, 71, 80, 90, 100, 112, 125
P2K (2 Stage)	112, 125, 140, 160, 180, 200, 225, 250, 280, 320, 360, 400, 450, 500, 560
P3N (3 Stage)	140, 160, 180, 200, 225, 250, 280
P3S (3 Stage)	280, 315, 355, 400, 450, 500, 560, 630, 710, 800, 900
P3K (3 Stage)	560, 630, 710, 800, 900, 1000, 1120, 1250, 1400, 1600, 1800, 2000, 2240, 2500, 2800, 3150, 3550, 4000

Frame Sizes: 9, 10, 11, … 34, 35, 36 (excluding 15)
Maximum Torque: Up to 2600kN.m

Main Components

Housing

• Material: Nodular cast iron (ductile iron) for superior strength and durability.
• Design: Robust and compact for heavy-duty applications.

Gearset

• Type: Planetary gear set (epicyclic gearing) for high efficiency and torque.
• Feature: Precision-engineered for low noise and smooth operation.

Input Configurations

• Integrated with AC motors, hydraulic motors, or geared motors.
• Supports IEC-normalized motor flange, motor adaptor, or keyed solid shaft input.

Output Configurations

• Keyed solid shaft output.
• Involute splined solid or hollow shaft output (GB or DIN standard).
• Hollow shaft output with shrink disc.

Models and Variants

• P2N: 2-stage planetary, coaxial.
• P2L: 2-stage planetary with spiral bevel gear pair, right angle.
• P2S: 2-stage planetary with helical gear pair, parallel shaft.
• P2K: 2-stage planetary with helical and bevel gear pair, right angle.
• P3N: 3-stage planetary, coaxial.
• P3S: 3-stage planetary with helical gear pair, parallel shaft.
• P3K: 3-stage planetary with helical and bevel gear pair, right angle.

Safety Features

The P Series planetary gearbox ensures safe operation through:

• Robust Housing: Nodular cast iron withstands high stress and wear.
• Precision Gears: Planetary gear sets minimize vibration for stable performance.
• Reliable Inputs: Compatible with AC, hydraulic, or geared motors for secure integration.
• Stable Outputs: Keyed or splined shafts ensure reliable power transmission.

Customization Options

• Torque Capacity: Up to 2600kN.m for heavy-duty needs.
• Gear Ratios: 25:1 to 4000:1 for precise control.
• Frame Sizes: 9 to 36 (excluding 15) for diverse applications.
• Mounting Types: Horizontal or vertical mounting.
• Accessories: Gear unit base, torque arm, motor mounting bracket, dip lubrication tank, forced lubrication pump, cooling fan, auxiliary cooling devices.

Installation and Lubrication

• Mounting Options: Horizontal or vertical mounting for flexibility.
• Lubrication: Oil immersion and splash lubrication or forced lubrication with pump.
• Cooling: Natural cooling, cooling fan, or auxiliary cooling devices.

Maintenance Best Practices

• Lubrication Checks: Inspect oil levels every 6 months; use forced lubrication for heavy-duty use.
• Gear Inspection: Annual checks for wear on planetary gear sets.
• Cooling System Maintenance: Ensure cooling fans and devices are functional.
• Clean Environment: Prevent debris from affecting gears or shafts.

Economic Benefits

• Cost-Effective Design: Modular structure reduces installation costs.
• Energy Efficiency: High-efficiency gears lower power consumption.
• Long Service Life: Durable nodular cast iron minimizes replacement needs.
• Low Maintenance: Advanced lubrication systems reduce upkeep expenses.

Why Choose the P Series Planetary Gearbox?

The P Series planetary gearbox from DONGQI offers high-torque, high-efficiency power transmission for heavy-duty applications. With a 25-4000 ratio, up to 2600kN.m torque, and low-noise operation, it’s ideal for conveyors, kilns, and mixers. Its modular design and robust construction ensure reliable, cost-effective performance.

For more information, technical support, or a professional quote, contact us via WhatsApp/Skype: +8615993097180, email: [email protected], or consultation hotline: +8615993097180.