S Series Helical Worm Gear Motor – 0.18-22kW, 10-244 Ratio

S Series Helical Worm Gear Motor – 0.18-22kW, 10-244 Ratio

 

The S Series Helical Worm Gear Motor combines precision engineering with robust performance, delivering power from 0.18 to 22kW and gear ratios from 10 to 244. Designed for versatility, this compact, modular gear motor suits a wide range of industrial applications, from conveyors to mixers. Its helical-worm gears ensure high efficiency and low noise, while customizable configurations meet diverse operational needs. DONGQI offers tailored solutions to optimize your machinery performance. Explore our helical worm gear motor options for customized setups.

Applications of S Series Helical Worm Gear Motor

This gear motor excels in industries requiring reliable power transmission, including:

• Material Handling – Drives conveyors and cranes with smooth torque.
• Manufacturing – Powers machinery for assembly and processing lines.
• Food and Beverage – Ensures quiet, efficient operation in mixers and packaging.
• Mining and Construction – Handles heavy loads with durable performance.

The S Series is ideal for environments needing compact, high-torque solutions with minimal maintenance.

Advantages of S Series Helical Worm Gear Motor

Key benefits include:

• Modular Design – Easily integrates with R Series or UDL Series gearboxes.
• Compact Structure – Saves space in tight installations.
• Low Noise Operation – Enhances workplace comfort with quiet performance.
• High Torque Output – Up to 4000 Nm for demanding tasks.
• Versatile Configurations – Solid or hollow shaft outputs with keyed, shrink disk, or torque arm options.
• Durable Construction – Cast iron housing ensures long service life.
• Flexible Motor Compatibility – Works with single-phase, three-phase, brake, inverter, multi-speed, explosion-proof, or roller motors.

Learn more about our industrial gear motor solutions for enhanced efficiency.

Technical Parameters of S Series Helical Worm Gear Motor

Model	Output Shaft Dia.	Input Shaft Dia.	Power (kW)	Ratio	Max. Torque (Nm)
S38	20mm (Solid/Hollow)	20mm/16mm	0.18~0.75	10.27~152	90
S48	25mm (Solid/Hollow)	25/30mm/16mm	0.18~1.5	11.46~244.74	170
S58	30mm (Solid/Hollow)	30/35mm/16mm	0.18~3	10.78~196.21	295
S68	35mm (Solid/Hollow)	40/45mm/19mm	0.25~5.5	11.55~22	520
S78	45mm (Solid/Hollow)	50/60mm/24mm	0.55~7.5	9.96~241.09	1270
S88	60mm (Solid/Hollow)	60/70mm/28mm	0.75~15	11.83~222	2280
S98	70mm (Solid/Hollow)	70/90mm/38mm	1.5~22	12.75~230.48	4000

Main Components

 

Housing

• Material: Cast iron for superior durability and vibration resistance.
• Design: Compact, ensuring easy integration into machinery.

Gears

• Type: Helical-worm gears for high efficiency and torque.
• Feature: Precision-engineered for low noise and smooth operation.

Input Configurations

• Equipped with electric motors, solid shaft input, or IEC-normalized motor flange.
• Compatible with single-phase, three-phase, brake, inverter, multi-speed, explosion-proof, or roller motors.

Output Configurations

• Solid shaft output or hollow shaft output with keyed connection, shrink disk, or torque arm.

Models

• S Series: Foot-mounted, solid shaft output.
• SA Series: Keyed hollow shaft output.
• SF Series: B5 flange-mounted, solid shaft output.
• SAF Series: B5 flange-mounted, hollow shaft output.
• SAZ Series: B14 flange-mounted, hollow shaft output.
• SAT Series: Hollow shaft output with torque arm.
• SH, SHF, SHZ Series: Hollow shaft output with shrink disk.
• S(SA, SF, SAF, SAZ)S Series: Solid shaft input.

Safety Features

 

The S Series helical worm gear motor ensures safe operation through:

• Robust Housing: Cast iron resists wear and environmental stress.
• Precision Gears: Reduces vibration for stable performance.
• Flexible Controls: Supports reliable motor types for safe integration.
• Overload Protection: Compatible motors include safety features like brake systems.

Customization Options

• Power Range: 0.18-22kW for varied applications.
• Gear Ratios: 10-244 to match specific torque needs.
• Mounting Types: Foot, B5/B14 flange, or shaft-mounted.
• Output Styles: Solid or hollow shaft with keyed, shrink disk, or torque arm connections.
• Motor Compatibility: Choose from single-phase, three-phase, or specialized motors.

Installation and Lubrication

• Mounting Options: Foot-mounted, B5 flange-mounted, B14 flange-mounted, or shaft-mounted.
• Lubrication: Oil-bath and splash lubrication for low maintenance.
• Cooling: Natural cooling for efficient heat dissipation.

Maintenance Best Practices

• Periodic Lubrication: Check oil levels every 6 months.
• Gear Inspection: Annual checks for wear on helical-worm gears.
• Motor Maintenance: Follow motor-specific guidelines for optimal performance.
• Clean Environment: Ensure no debris affects moving parts.

Economic Benefits

• Cost-Effective Design: Modular components reduce installation costs.
• Energy Efficiency: High-efficiency gears lower power consumption.
• Long Service Life: Durable cast iron and gears minimize replacement needs.
• Low Maintenance: Oil-bath lubrication reduces upkeep expenses.

Why Choose the S Series Helical Worm Gear Motor?

In summary, the S Series helical worm gear motor from DONGQI offers compact, reliable, and efficient power transmission for industrial applications. With a 0.18-22kW range, 10-244 ratio, and versatile mounting options, it ensures low noise and high torque. Ideal for material handling and manufacturing, this modular gear motor delivers cost-effective performance with minimal maintenance.

For more information, technical support, or a professional quote, contact us via WhatsApp/Skype: +8615993097180, email: [email protected], or consultation hotline: +8615993097180.